How Japanese Knives and Samurai Swords Are Made – A Master Blacksmith’s Process. Posted: June 26, 2025 | Last updated: June 26, 2025. Dive into the intricate and time-honored process of making ...

Wrapping the high-carbon steel around a low-carbon steel creates a hard, but flexible, blade. Samurai sword blades produced a thousand years ago represent the pinnacle of swordmaking.

4. Creating the blade (hizukuri) The shape of the blade is painstakingly formed using large and small hammers. The swordsmith works hard to sand down the edge of the blade in short sections.

Making a Masterpiece. It has been said that the samurai's sword was his soul. Perhaps this deep attachment had something to do with the perfect melding of form and function found in the katana, as ...